|
KETRON®
(PEEK)
Ketron PEEK grades offer chemical and hydrolysis resistance similar to
PPS but can operate at higher temperatures. Unreinforced, extruded Ketron
PEEK offers good wear resistance and can be used continuously to 480°F
(250°C). It can also be used in hot water or steam without permanent loss
in physical properties. For hostile environments, PEEK is a high-strength
alternative to fluoropolymers. PEEK carries a V-O flammability rating
and exhibits very low smoke and toxic gas emission when exposed to flame.
Structural & Chemical Integrity to 480°F (250°C)
Product
Profile
- Excellent
chemical resistance
- Very
low moisture absorption
- Inherently
good wear and abrasion resistance
- Unaffected
by continuous exposure to hot water or steam FDA compliant
Product
Applications
- Valve
seats
- Pump
gears
- High
purity seals
- Bushings
& Bearings
- Electrical
connectors
- Wafer
carriers
- Screws
- Impellers
- Gears
and wear blades
- Laboratory
& analytical equipment
| Ketron® PEEK offers an excellent combination of
physical properties |
| |
Ketron®
PEEK |
Techtron®
PPS |
Torlon* 4203
PAI |
Duratron®
150 PI |
Celazole*
PBI |
| Overall Chemical Resistance |
Very Good |
Excellent |
Fair |
Good |
Fair |
| Moisture Absoption |
Very Good |
Excellent |
Fair |
Good |
Poor |
| Steam Resistance |
Good |
Good |
Poor |
Poor |
Poor |
| Wear Resistance (dry) |
Very Good |
Poor |
Good to
Very Good |
Excellent |
Very Good |
Cont. Service
Temperature |
480°F
(250°C) |
425°F
(220°C) |
500°F
(260°C) |
575°F
(300°C) |
750°F
(400°C) |
Heat Deflection
Temperature |
320°F
(160°C) |
250°F
(120°C) |
534°F
(280°C) |
590°F
(310°C) |
800°F
(425°C) |
% Flexural Strength
Maintained at:
300°F
(150°C) |
84% |
23% |
70% |
80% |
91% |
% Flexural Strength
Maintained at:
500°F
(260°C) |
10% |
5% |
35% |
61% |
70% |
30%
Glass-Reinforced Ketron PEEK
The
addition of glass fibers significantly reduces the expansion rate and
increases the flexural modulus of PEEK. This grade is ideal for structural
applications that require improved strength, stiffness or stability, especially
at temperatures above 300°F (150°C).
30%
Carbon fiber-reinforced Ketron PEEK
The
addition of carbon fibers enhances the compressive strength and stiffness
of PEEK, and dramatically lowers its expansion rate. It offers designers
optimum wear resistance and load carrying capability in a PEEK-based product.
This grade provides 3½ times higher thermal conductivity than unreinforced
PEEK-dissipating heat from the bearing surface faster.
Proven
Applications
- Pump
wear rings 30% - Carbon fiber-reinforced Ketron PEEK improves centrifugal
pump efficiency by permitting closer running tolerances and eliminating
corrosion, galling and wear problems. (Prior material: Bronze)
- Electrical
housing - Ketron PEEK offers precise machinability, mechanical stability
and superior electrical insulating characteristics in this coil former
that focuses an electron beam to create detail on silicon chips. (Prior
material: Epoxy thermoset)
- Bushings,
bearings, seals, back-up rings - In applications ranging from aircraft
to oilfield drilling, components machined from Ketron PEEK improve performance
and reliability. (Prior materials: Reinforced PTFE, PPS, Bronze)
KETRON®
PEEK (CM)
| Property |
Method |
Unit |
Value |
| Mechanical |
| Specific
Gravity, 73°F |
D792 |
|
1.32 |
| Tensile
Strength, 73°F |
D638 |
psi |
15,000 |
| Tensile
Modulus of Elasticity, 73°F |
D638 |
psi |
450,000 |
| Elongation,
73°F |
D638 |
% |
10.0 |
| Flexural
Strength, 73°F |
D790 |
psi |
25,000 |
| Flexural
Modulus, 73°F |
D790 |
psi |
600,000 |
| Compressive
Strength, 10% Def., 73°F |
D695 |
psi |
17,000 |
| Compressive
Modulus of Elasticity, 73°F |
D695 |
psi |
450,000 |
| Hardness,
Rockwell, Scale as noted, 73°F |
D785 |
|
M99
(R126) |
| Hardness,
Durometer, Shore D scale, 73°F |
D2240 |
|
D85 |
| Izod
Impact (notched), 73°F |
D256
Type A |
ft-lb/in |
1.0 |
| Coefficient
of Friction (Dry vs Steel) Dynamic |
PTM55007 |
|
0.40 |
| Limiting
PV, 73°F |
PTM55007 |
psi-fpm |
12,500 |
| k
(wear) factor |
PTM55010 |
|
350 |
| Thermal |
| Coefficient
of linear Thermal Expansion |
E-831(TMA) |
in/in/°F |
2.60x10ˆ-5 |
| Deflection
Temperature 264 psi |
D648 |
°F |
320 |
| Melting
Point (crystalline) peak |
D3418 |
°F |
644 |
| Continuous
Service Temperature in Air (Max.) |
|
°F |
480 |
| Thermal
Conductivity |
|
BTU-in/(hr-ft²°F) |
1.75 |
| Electrical |
| Dielectric
Strength, Short Term |
D149(2) |
Volts/mil |
480 |
| Surface
Resistivity |
EOS/ESD
S11.11 |
Ohm/square |
>10ˆ13 |
| Dielectric
Constant, 10ˆ6 Hz |
D150(2) |
|
3.30 |
| Dissipation
Factor, 10ˆ6 Hz |
D150(2) |
|
0.003 |
| Chemical |
| Acids,
Weak, 73°F/23°C, acetic acid, dilute hydrochloric or sulfuric |
Acceptable
Service |
| Acids,
Strong, 73°F/23°C, conc. hydrochloric or sulfuric |
Limited
Service |
| Alkalies,
Weak, 73°F/23°C, dilute ammonia or sodium hydroxide |
Acceptable
Service |
| Alkalies,
Strong, 73°F/23°C, conc. ammonia or sodium hydroxide |
Acceptable
Service |
| Hydrocarbons-Aromatic,
73°F/23°C, benzene, toluene |
Acceptable
Service |
| Hydrocarbons-Aliphatic,
73°F/23°C, gasoline, hexane, grease |
Acceptable
Service |
| Ketones,
Esters, 73°F/23°C, acetone, methyl ethyl ketone |
Acceptable
Service |
| Ethers,
73°F/23°C, diethyl ether, tetrahydrofuran |
Acceptable
Service |
| Chlorinated
Solvents, 73°F/23°C, methylene chloride, chloroform |
Acceptable
Service |
| Alcohols,
73°F/23°C, methanol, ethanol, anti-freeze |
Acceptable
Service |
| Inorganic
Salt Solutions, 73°F/23°C, sodium chloride, potassium cyanate |
Acceptable
Service |
| Continuous
Sunlight, 73°F/23°C |
Limited
Service |
| Miscellaneous |
| Water
Absorption Immersion, 24 hr |
D570 |
% |
0.15 |
| Water
Absorption Immersion, Sat. |
D570 |
% |
0.50 |
| Outgassing
TML (Total Mass Loss) |
E595 |
% |
0.30 |
| CVCM
(Collected Volatile Condensable Material) |
E595 |
% |
0.00 |
| WVR
(Water Vapor Regained) |
E595 |
% |
0.00 |
| Compliance |
| UL94 |
|
|
V-0 |
KETRON®
PEEK 1000
| Property |
Method |
Unit |
Value |
| Mechanical |
| Specific
Gravity, 73°F |
D792 |
|
1.31 |
| Tensile
Strength, 73°F |
D638 |
psi |
16,000 |
| Tensile
Modulus of Elasticity, 73°F |
D638 |
psi |
500,000 |
| Elongation,
73°F |
D638 |
% |
20.0 |
| Flexural
Strength, 73°F |
D790 |
psi |
25,000 |
| Flexural
Modulus, 73°F |
D790 |
psi |
600,000 |
| Shear
Strength,
73°F |
D732 |
psi |
8,000 |
| Compressive
Strength, 10% Def., 73°F |
D695 |
psi |
20,000 |
| Compressive
Modulus of Elasticity, 73°F |
D695 |
psi |
500,000 |
| Hardness,
Rockwell, Scale as noted, 73°F |
D785 |
|
M100
(R126) |
| Hardness,
Durometer, Shore D scale, 73°F |
D2240 |
|
D85 |
| Izod
Impact (notched), 73°F |
D256
Type A |
ft-lb/in |
1.0 |
| Coefficient
of Friction (Dry vs Steel) Dynamic |
PTM55007 |
|
0.40 |
| Limiting
PV, 73°F |
PTM55007 |
psi-fpm |
8,500 |
| k
(wear) factor |
PTM55010 |
|
375 |
| Thermal |
| Coefficient
of linear Thermal Expansion |
E-831(TMA) |
in/in/°F |
2.60x10ˆ-5 |
| Deflection
Temperature 264 psi |
D648 |
°F |
320 |
| Melting
Point (crystalline) peak |
D3418 |
°F |
644 |
| Continuous
Service Temperature in Air (Max.) |
|
°F |
480 |
| Thermal
Conductivity |
|
BTU-in/(hr-ft²°F) |
1.80 |
| Electrical |
| Dielectric
Strength, Short Term |
D149(2) |
Volts/mil |
480 |
| Surface
Resistivity |
EOS/ESD
S11.11 |
Ohm/square |
>10ˆ13 |
| Dielectric
Constant, 10ˆ6 Hz |
D150(2) |
|
3.30 |
| Dissipation
Factor, 10ˆ6 Hz |
D150(2) |
|
0.003 |
| Chemical |
| Acids,
Weak, 73°F/23°C, acetic acid, dilute hydrochloric or sulfuric |
Acceptable
Service |
| Acids,
Strong, 73°F/23°C, conc. hydrochloric or sulfuric |
Limited
Service |
| Alkalies,
Weak, 73°F/23°C, dilute ammonia or sodium hydroxide |
Acceptable
Service |
| Alkalies,
Strong, 73°F/23°C, conc. ammonia or sodium hydroxide |
Acceptable
Service |
| Hydrocarbons-Aromatic,
73°F/23°C, benzene, toluene |
Acceptable
Service |
| Hydrocarbons-Aliphatic,
73°F/23°C, gasoline, hexane, grease |
Acceptable
Service |
| Ketones,
Esters, 73°F/23°C, acetone, methyl ethyl ketone |
Acceptable
Service |
| Ethers,
73°F/23°C, diethyl ether, tetrahydrofuran |
Acceptable
Service |
| Chlorinated
Solvents, 73°F/23°C, methylene chloride, chloroform |
Acceptable
Service |
| Alcohols,
73°F/23°C, methanol, ethanol, anti-freeze |
Acceptable
Service |
| Inorganic
Salt Solutions, 73°F/23°C, sodium chloride, potassium cyanate |
Acceptable
Service |
| Continuous
Sunlight, 73°F/23°C |
Limited
Service |
| Miscellaneous |
| Water
Absorption Immersion, 24 hr |
D570 |
% |
0.10 |
| Water
Absorption Immersion, Sat. |
D570 |
% |
0.50 |
| Ionic
Impurities - Na (Sodium) |
Total
Digestion |
ppm |
480.00 |
| Ionic
Impurities - K (Potassium) |
Total
Digestion |
ppm |
0.20 |
| Ionic
Impurities - Fe (Iron) |
Total
Digestion |
ppm |
0.40 |
| Outgassing
TML (Total Mass Loss) |
E595 |
% |
0.30 |
| CVCM
(Collected Volatile Condensable Material) |
E595 |
% |
0.00 |
| WVR
(Water Vapor Regained) |
E595 |
% |
0.10 |
| Compliance |
| UL94 |
|
|
V-0 |
| FDA |
|
|
Yes |
| USDA |
|
|
Yes |
| 3A-Dairy |
|
|
Yes |
| USP
Class VI |
|
|
Yes |
KETRON®
PEEK 30% CF (CM)
| Property |
Method |
Unit |
Value |
| Mechanical |
| Specific
Gravity, 73°F |
D792 |
|
1.42 |
| Tensile
Strength, 73°F |
D638 |
psi |
18,000 |
| Tensile
Modulus of Elasticity, 73°F |
D638 |
psi |
800,000 |
| Elongation,
73°F |
D638 |
% |
2.0 |
| Flexural
Strength, 73°F |
D790 |
psi |
30,000 |
| Flexural
Modulus, 73°F |
D790 |
psi |
1,300,000 |
| Compressive
Strength, 10% Def., 73°F |
D695 |
psi |
25,000 |
| Compressive
Modulus of Elasticity, 73°F |
D695 |
psi |
550,000 |
| Hardness,
Rockwell, Scale as noted, 73°F |
D785 |
|
M97
(R125) |
| Hardness,
Durometer, Shore D scale, 73°F |
D2240 |
|
D86 |
| Izod
Impact (notched), 73°F |
D256
Type A |
ft-lb/in |
1.4 |
| Coefficient
of Friction (Dry vs Steel) Dynamic |
PTM55007 |
|
0.24 |
| Limiting
PV, 73°F |
PTM55007 |
psi-fpm |
41,000 |
| k
(wear) factor |
PTM55010 |
|
160 |
| Thermal |
| Coefficient
of linear Thermal Expansion |
E-831(TMA) |
in/in/°F |
1.70x10ˆ-5 |
| Deflection
Temperature 264 psi |
D648 |
°F |
450 |
| Melting
Point (crystalline) peak |
D3418 |
°F |
644 |
| Continuous
Service Temperature in Air (Max.) |
|
°F |
480 |
| Thermal
Conductivity |
|
BTU-in/(hr-ft²°F) |
6.37 |
| Electrical |
| Surface
Resistivity |
EOS/ESD
S11.11 |
Ohm/square |
>10ˆ5 |
| Chemical |
| Acids,
Weak, 73°F/23°C, acetic acid, dilute hydrochloric or sulfuric |
Acceptable
Service |
| Acids,
Strong, 73°F/23°C, conc. hydrochloric or sulfuric |
Limited
Service |
| Alkalies,
Weak, 73°F/23°C, dilute ammonia or sodium hydroxide |
Acceptable
Service |
| Alkalies,
Strong, 73°F/23°C, conc. ammonia or sodium hydroxide |
Acceptable
Service |
| Hydrocarbons-Aromatic,
73°F/23°C, benzene, toluene |
Acceptable
Service |
| Hydrocarbons-Aliphatic,
73°F/23°C, gasoline, hexane, grease |
Acceptable
Service |
| Ketones,
Esters, 73°F/23°C, acetone, methyl ethyl ketone |
Acceptable
Service |
| Ethers,
73°F/23°C, diethyl ether, tetrahydrofuran |
Acceptable
Service |
| Chlorinated
Solvents, 73°F/23°C, methylene chloride, chloroform |
Acceptable
Service |
| Alcohols,
73°F/23°C, methanol, ethanol, anti-freeze |
Acceptable
Service |
| Inorganic
Salt Solutions, 73°F/23°C, sodium chloride, potassium cyanate |
Acceptable
Service |
| Continuous
Sunlight, 73°F/23°C |
Acceptable
Service |
| Miscellaneous |
| Water
Absorption Immersion, 24 hr |
D570 |
% |
0.15 |
| Water
Absorption Immersion, Sat. |
D570 |
% |
0.50 |
| Outgassing
TML (Total Mass Loss) |
E595 |
% |
0.30 |
| CVCM
(Collected Volatile Condensable Material) |
E595 |
% |
0.00 |
| WVR
(Water Vapor Regained) |
E595 |
% |
0.00 |
| Compliance |
| UL94 |
|
|
V-0 |
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