As
a semi-crystalline material, acetal is characterized by a low coefficient
of friction and good wear properties-especially in wet environments. Because
acetal absorbs minimal amounts of moisture, its physical properties remain
constant in a variety of environments. Low moisture absorption gives excellent
dimensional stability for close-tolerance machined parts. In high moisture
or submerged applications, acetal bearings outperform nylon 4 to 1. Acetal
is ideally suited for close tolerance mechanical parts and electrical
insulators which require strength and stiffness. It also offers resistance
to a wide range of chemicals including many solvents. Alro Plastics offers
both homopolymer and copolymer grades of acetal including three enhanced
bearing grade materials.
Acetron
GP acetal is porosity-free and offered as standard general purpose grade.
For slightly higher mechanical properties, Alro Plastics can provide a
broad size range of the homopolymer acetal (Delrin) products. For improved
frictional properties PTFE-enhanced Delrin AF products are available.
NOW IN FDA COMPLIANT COLORS!
Alro Plastics is your source for Quadrant's new FDA compliant Acetron GP colors.
We offer a standard range of red, orange, yellow, green, blue, gray, and brown.
All sizes are available with small minimums and quick turnaround.
Contact your Alro Plastics Sales Representative for price, delivery, or sample information.
Advantages
of Acetron GP
Low
moisture absorption
High
strength stiffness
Easy
to machine
No
centerline porosity in Acetron GP
Many
formulation options: Copolymer, Homopolymer, Teflon* filled, and Internally
lubricated/enhanced wear grade Acetal provides high strength and stiffness
coupled with enhanced dimensional stability and ease of machining.
Acetron®
GP Acetal
Acetron® GP is DSM's general purpose copolymer acetal and is the only
porosity-free acetal product available today. Investments in process technology
by DSM now provide the performance and machinability of acetal without
center core porosity. Our in-line photometric quality procedure assumes
every plate and rod is porosity-free as measured by DSM's dye penetrant
test making it the preferred acetal for food contact and medical applications.
Acetron GP natural is FDA, USDA, NSF, Canada AG and 3A-Dairy compliant.
Delrin®
Acetal
Delrin, a homopolymer acetal, is also manufactured and stocked in rod
and plate. It offers slightly higher mechanical properties than Acetron
GP Acetal, but may contain a low-density center, especially in larger
cross-sections. Copolymer acetal also offers better chemical resistance
than homopolymer acetal. Delrin is ideal for small diameter, thin-walled
bushings that benefit from the additional strength and rigidity of homopolymer
acetal. Delrin natural is FDA compliant.
Delrin®
AF Blend
Delrin AF Blend is a unique thermoplastic material for use in moving parts
in which low friction and long wear life are important. It is a combination
of PTFE fibers uniformly dispersed in Delrin acetal resin. This combination
offers better wear characteristics than unfilled Delrin. Delrin AF Blend,
supplied as a 2:1 blend of Delrin AF100 and Delrin 150 resins, has excellent
sliding/friction properties. Bearings made of Delrin AF Blend can operate
at higher speeds while exhibiting reduced wear. These bearings are also
essentially free of slip-stick behavior because the static and dynamic
coefficient of friction are closer than with most plastics. Delrin AF
Blend contains 90% of the strength that is inherent in unmodified Delrin
acetal. Some properties are changed due to the addition of the softer
PTFE fiber. The natural color of Delrin AF Blend is dark brown.
Delrin®
AF 100
Unblended Delrin AF, offers a slightly higher limiting PV and lower coefficient
of friction due to additional PTFE content. This added PTFE typically
decreases the wear capability and impact strength. Delrin AF 100 is available
on a custom basis.
Wear Rate, Coefficient of Friction and Limiting
PV Data*
Acetal
Wear Factor
"k" (1)
Comparative
Wear Rate to
Acetron® NS
Coefficient
of Friction
Static (2)
Coefficient
of Friction
Dynamic (3)
Limiting PV (4)
Delrin AF Blend
57
1.2
.18-.19
.19-.20
8.300
Delrin AF
65
1.4
.18-.19
.19-.20
11,000
Delrin 500CL (a)
176
3.7
.22-.24
.23-.25
3,500
Acetron® GP
200
4.2
.22-.25
.22-.28
2,700
Turcite* A
213
4.4
.29-.34
.20-.23
6,500
Acetron®
NS has the lowest "k" factor of any acetal available today.
It outperforms other acetals by over 400%!
Acetron
GP Compared to Delrin
PROPERTY
METHOD
UNIT
ACETRON
GP
DELRIN
Mechanical
Value
Value
Specific
Gravity 73°F
D792
1.41
1.41
Tensile
Strength, 73° F
D638
psi
9,500
11,000
Tensile
Modulus of
Elasticity, 73° F
D638
psi
400,000
450,000
Elongation,
73° F
D638
%
30.0
30.0
Flexural
Strength, 73° F
D790
psi
12,000
13,000
Flexural
Modulus, 73° F
D790
psi
400,000
450,000
Shear
Strength, 73° F
D638
psi
8,000
9,000
Compressive
Strength, 10% Def., 73° F
D695
psi
15,000
16,000
Compressive
Modulus
of Elasticity, 73° F
D695
psi
400,00
450,000
Hardness,
Rockwell, Scale as noted, 73° F
D785
M88
(R120)
M89
(R122)
Hardness,
Durometer, Shore D scale 73° F
D2240
D85
D86
Izod
Impact (notched), 73° F
D256
Type A
ft-lb/in
1.0
1.0
Coeficient
of Friction (Dry vs. Steel) Dynamic Limiting PV, 73° F