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ACETAL
(DELRIN®)
Delrin
(Homopolymer) is an acetal homopolymer made by DuPont. It is characterized
as having an excellent combination of physical properties that make it
suitable for numerous applications. With low moisture absorption and a
low coefficient of friction, Delrin is uniquely tailored for wear applications
in high humidity or moisture environments. Delrin will maintain constant
physical properties under high moisture conditions and out-perform nylon
in bearings under these conditions.
Alro
Plastics offers these standard grades of Delrin: 150SA, and 550SA. The
key properties are as follows:
- 550
SA The best machinability of all grades
- 150
SA Improved impact over 550SA
DELRIN
AF
is a combination of oriented Teflon TFE fluorocarbon fibers uniformly
dispersed in Delrin acetal resin. This combination produces a material
that has strength, toughness, dimensional stability and fabrication economy
which approaches that of Delrin, plus the surface characteristics of unlubricated
Teflon, the world's most slippery solid material.
DELRIN
Glass-Filled stock shapes exhibit the basic Delrin properties plus
high strength. Overall mechanical properties and dimensional stability
are enhanced in this tough material. Specific property advantages include
increased stiffness, better creep resistance and a higher dimensional
stability. Parts designed using glass-filled will exhibit high fatigue
endurance, low deformation under load and good impact resistance.
Acetal
(Copolymer) is a tough, stable thermoplastic offering a unique combination
of properties. Key properties include high modulus of elasticity, high
strength, rigidity and dimensional stability. The material also exhibits
a high natural lubricity, a wide useful temperature range and good electricals.
Acetal has excellent resistance to moisture, gasolines, solvents and many
other neutral chemicals. Acetal properties include low coefficient of
friction, good bearing properties and a high resistance to repeated impacts.
Typical
Properties
|
DELRIN
(Homopolymer):
|
DELRIN
AF:
|
DELRIN
GLASSED FILLED:
|
ACETAL
(Copolymer):
|
- Excellent
dimensional stability
- Low coefficient
of friction
- Excellent
machinability
- Low moisture
absorption
- FDA approved
(natural)
- Stiffness
- Good wear
and abrasion resistance
- Strength
|
- Excellent
dimensional stability
- No lubrication
required
- Good wear
and abrasion resistance
- No slip or
stick
- Low coefficient
of friction
|
- Excellent
dimensional stability
- Improved
creep resistance
- Greater stiffness
- Light weight
- High tensile
strength
|
- Easily machined
- High mechanical
strength
- Excellent
dimensional stability
- High rigidity
- Good abrasion
resistance
- Low moisture
absorption
- High natural
lubricity
- No center
line porosity
|
|
PROPERTY
TESTED
|
ASTM
|
UNITS
|
DELRIN
|
DELRIN
AF
|
ACETAL
|
|
PHYSICAL
|
.
|
.
|
.
|
|
.
|
| Tensile
Strength |
D638
|
psi
|
10,000
|
7,600
|
8,800
|
| Elongation
@ break |
D638
|
%
@ 73oF
|
75
|
22
|
75
|
| Tensile
Impact |
D1822
|
ftlbs/sqin
|
170
|
50
|
90
|
| Compressive
Strength |
D695
|
psi
@ yield
|
18,000
|
13,000
|
16,000
|
| Flexural
Strength |
D790
|
psi
|
14,300
|
10,500
|
13,000
|
| Impact
Strength, Izod |
D256
|
ftlbs/in
|
2.3
notch
|
1.2
|
1.6
notch
|
| Hardness,
Rockwell |
D785
|
R-M
|
R120
|
R118
|
M78
|
| Deformation,
Under Load 122oF, 2000 psi, 24 hrs |
D621
|
%
|
0.5
|
0.6
|
.
|
| Water
Absorption, 24 hrs. |
D570
|
%
|
0.25
|
0.20
|
0.22
|
|
THERMAL
|
.
|
.
|
.
|
|
.
|
| Thermal
Conductivity |
C177
|
BTU/hr/sqftoF/in
|
2.6
|
.
|
.
|
| Thermal
Expansion |
D696
|
in/oF/in
|
6.3
x 10-5
|
6.3
x 10-5
|
4.7
x 10-5
|
Heat
Deflection
66 psi
264 psi |
D648
D648
|
oF
oF
|
342
277
|
334
244
|
316
320
|
| Melting
Point |
D789
|
oF
|
347
|
347
|
329
|
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ELECTRICAL
|
.
|
.
|
.
|
|
.
|
| Dielectric
Strength |
D149
|
V/mil
|
500
|
400
|
500
|
Dielectric
Constant
100 kHz
103 kHz
106 kHz |
D150
D150
D150
|
.
|
3.7
3.7
3.7
|
3.1
3.1
3.1
|
3.7
3.7
3.7
|
Dissipation
(power factor)
100 kHz
103 kHz
106 kHz |
D150
D150
D150
|
.
.
|
0.005
|
0.009
|
0.0010
0.0010
0.006
|
Product
Applications
|
DELRIN
(Homopolymer):
|
DELRIN
AF:
|
DELRIN
GLASS FILLED
|
ACETAL
(Copolymer):
|
- Bearings
- Bushings
- Electrical
Insulators
- Gears
- Machine
Guides
- Rollers
- Seals
- Timing
Screws
- Valves
- Washers
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- Anti-friction
Parts
- Bearings
- Bushings
- Sliding
Applications
- Valve Seals
- Wire Guides
|
- Bearings
- Close Tolerance
Precision Parts
- Gears &
Parts requiring greater stiffness
|
- Anti-Friction
Parts
- Bearings
- Electrical
Components
- Fuel System
Parts
- Gears &
Pulleys
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