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RULON®
Rulon
is the Furon trade name for a family of proprietary PTFE compounds. This
family of materials offers the combination of high compressive strengths,
low coefficient of friction, and excellent abrasion and corrosion resistance
while running without lubrication. They are used in bearing and seal applications
from temperature extremes of -400ºF to over 500ºF with and without
additional lubricants. They also have the unique property of the absence
of stick slip, that is erratic low speed motion. (The Rulon II series
is not included in this group.)
Product
Applications
- Bearings
- Bushings
- Gaskets and Packings
- Piston Rings
- Pump Curves and Seals
- O-Rings
- Screw Machine Parts
- Thrust Washers
- Linear Guide Ways on Machine
Tools
Uses
of Rulon
- Low cost, high-performance
dry bearings for continuous service up to 20,000 PV or intermittent
service up to 50,000 PV. Call for special formulations to achieve these
results.
- Low temperatures
to -400ºF where oils are useless
- High temperatures
to 550ºF
- Corrosive substances,
non-lubricating liquids, high or low humidities.
- Lubricated applications
in which wear may occur during starting and stopping
- Oscillating bearings
or any case where stick-slip is undesirable
- Space and weight-saving
applications
- Where bearing lubrication
is undesirable or impossible
Grades
of Rulon in Stock
(many other formulations available)
- Rulon
AR (formerly Rulon A - Color: Light Maroon)-
The original Rulon material, still very popular in both bearing and
seal applications, Rulon AR has the best combination of flexibility
and load carrying properties, high wear resistance, low friction, and
good electrical insulative and chemical properties. First commercially
available reinforced PTFE. Reinforcing agents are ceramic in nature,
so mating surfaces should have minimum hardness of Rockwell C35. Used
in seals, piston cups, and some bearings.
- Rulon
LR (formerly Rulon LD - Color: Dark Maroon) - Modified Rulon AR
to increase the mechanical properties for slightly more load capacity
with a corresponding decrease in flexibility. Rulon LR is our standard
sleeve, flange, thrust, and T-liner bearing material. Occasionally used
as as a seal for piston rings, but not in flexing lip seal applications.
- Rulon
J (Color: Dull Gold) - An all-plastic reinforced PTFE, Rulon J has
lower friction and wear when compared to other reinforced PTFE compounds.
Can be used against nonferrous and nonmetallic surfaces such as 316
stainless steel, brass, and other plastics. It has excellent tribological
properties and is suitable for use in both bearing and seal applications.
The mechanical strength of Rulon J is slightly less than other Rulon
grades and it should not be used in alkaline solutions, oxidizing acids
and steam environments.
- Rulon
641 (Color: White) - Formulated of all FDA-cleared ingredients,
this Rulon grade was developed for food and drug contact applications.
Has excellent chemical and wear resistance, surpassing the usual materials
such as Nylon, UHMW polyethylene and virgin PTFE. Compatible with soft
mating materials such as stainless steel, with a deformation under load
comparable to Rulon LR.
- Rulon
142 (Color: Bright Turquoise) - Developed specifically for use as
linear guide ways on machine tools. Rulon 142 has slightly lower deformation
under load than Rulon LR and is more thermally and electrically conducive.
It is also more abrasive and less chemically resistant than rulon LR,
however, most other physical properties are similar. It can be used
as a direct replacement for Shanban's Turcite B compound.
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Recommended
Operating Limits
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ASTM
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UNITS
|
RULON
AR
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| Physical |
|
|
|
Tensile Strength,
rod @ 73oF
Impact Strength, Izod (notched)
Elongation @ 73oF
Hardness
Rockwell
Durometer
Specific Gravity
Water Absorption
|
D638
D256
D638
D785
D676
D792
D570
|
lb/sqin
ftlb/in
%
R
D
1 = water
%
|
1,299
min
6.0
100% min
27-29
60-75
2.24 min
0
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| Thermal |
|
|
|
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Operating
Temp. Range
Thermal Expansion
Flammability
|
D696
D635
|
ºF
perºF (-22ºF to +86ºF)
in/min
|
-400 to 550
3.3 x 10-5
non-flammable
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| Electrical |
|
|
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Dielectric
Strength
Dielectric Constant
Dissipation Factor
Volume Resistivity
Arc Resistance |
D149
D150
D150
D257
D495
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volts/mil
60-1010 cycles
103-1010 cycles
ohms/cubic cm
minutes
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900-1,100
2.5-2.6
.001-.004
1 x 1015
3-4
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| Chemical |
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Rulon, like
PTFE, has practically universal chemical inertness. Of the chemicals
encountered in commercial practice, only molten sodium and flourine,
at elevated temperatures and pressures, show any signs of attack.
Rulon is approved for use with liquid oxygen, high strength hydrogen
peroxide, N2O4, hydrazine, UDMH, hydrocarbon fuels, etc.
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Design
Criteria for Rulon Bearings
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Recommended
Operating Limits
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RULON
LR
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RULON
J
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RULON
641
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Temperature
-
Typical RangeºF
Max. PV (cont.)
Max. P-PSI (static)
Max. V-SFM (no load)
Shaft Hardnesss-Min.
Shaft Finish Rec. RMS
Shaft Material
|
-400/+550
10,000
1,000
400
RC 35
8-24
Steel
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-400/+550
7,500
750
400
RB 25
8-16
316 Stainless Steel & Non Ferrous
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-400/+550
10,000
1,000
400
RB 25
8-16
Mild Steel, 303+316
Stainless Steel
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| Engineering
Information |
.
|
.
|
.
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Friction-Static & Dynamic
Water Absorption
ASTM D570
Flammability
ASTM D635
Chemical Resistance
Thermal Conductivity
BTU/hr/sq.ft./ºF/in.
Linear Coefficient of Thermal Expansion
78ºF-200ºF
78ºF-300ºF
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.15 - 25
0%
Non-Flammable
Inert
2.3
BD 3.5 x 10-5
BL 6.2 x 10-5
BD 3.6 x 10-5
BL 7.0 x 10-5
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.12-20
0%
Non-Flammable
Chart Avail.
2.0
BD 4.9 x 10-5
BL 6.5 x 10-5
BD 5.2 x 10-5
BL 6.8 x 10-5
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.10-30
0%
Non-Flammable
Inert
2.60
BD 3.9 x 10-5
BL 4.9 x 10-5
BD 4.2 x 10-5
BL 5.7 x 10-5
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(For RULON materials
only)
BD = Bearing Diameter
BL = Bearing Length
NA = Not Available
DBD = Data to be determined
(1) 15,000 PV
max intermittent
(2) 15,000 psi max. dynamic
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Rulon 142 Technical Specifications
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PROPERTY
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ASTM
METHOD
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UNITS
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VALUE
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| Tensile
Strength |
D-1457
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psi
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3100
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| Elongation
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D-1457
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%
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200
MD
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| Deformation |
D-621
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Refer
to Fig. 3
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| Hardness |
D-1706
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Shore
D
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61-63
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| Specific
Gravity |
D-792
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--
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3.16
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| Coefficient
of Thermal |
D-696-90
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in/inºF
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4.9
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Expansion,
78ºF-200ºF
Coefficient of Friction |
Furon Std.
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Refer
to Fig. 1, 2
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| Moisture
Absorbancy |
D-570
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%
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0
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| Limiting
PV |
Furon Std.
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--
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25,000
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