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DURATRON®

Duratron is a fully imidized thermoset polyimide. Full imidization and encapsulation of graphite lubricants in wear grades make Duratron PI stronger than other polyimides and provide excellent wear characteristics. In DSM's Tribological Test Laboratories, Duratron 150 has consistently achieved much higher limiting pressure/velocity levels and substantially lower wear rates than any other product tested.

Duratron PI

Record-breaking wear resistance to 575°F (300°C) Lowest wear rates and highest PV capability Lowest wear to mating surfaces Higher hardness and 1/3 lower thermal expansion than other polyimides Better chemical resistance than other polyimides Unfilled grade offers high purity levels Duratron PI is synthesized differently than competitive polyimides resulting in: Improved chemical resistance Lower coefficient of thermal expansion Significantly better physical properties

Duratron XP

Unreinforced Duratron XP polyimide is produced from a high purity resin with very low ionic impurities and outgassing rates. It is well suited for structural and electrical applications where maintaining purity or electrical insulation is critical.

Duratron 150

Duratron 150 polyimide contains 15% graphite lubricant. It offers the best combination of physical properties and toughness among lubricated polyimide grades.



Proven Applications

  • Critical Service Bearings
    A textile equipment manufacturer specifies only Duratron 150 polyimide for applications in which bearing failure would be catastrophic. (Prior assembly: Self-aligning rolling element bearings)
  • Wand Tips & Wafer Boat Handling Tools
    The high temperature capability and purity of Duratron XP polyimide, make it well suited for applications in the clean room. (Prior materials: PPS, PEEK, Vespel* PI)

Duratron XP
Property Method Unit Value
Mechanical
Specific Gravity, 73°F D792   1.40
Tensile Strength, 73°F D638 psi 16,000
Tensile Modulus of Elasticity, 73°F D638 psi 583,000
Elongation, 73°F D638 % 4.0
Flexural Strength, 73°F D790 psi 20,000
Flexural Modulus, 73°F D790 psi 600,000
Compressive Strength, 10% Def., 73°F D695 psi 24,000
Compressive Modulus of Elasticity, 73°F D695 psi 450,000
Hardness, Rockwell, Scale as noted, 73°F D785   M112
Izod Impact (notched), 73°F D256 Type A ft-lb/in 1.4
Coefficient of Friction (Dry vs Steel) Dynamic PTM55007   0.23
Limiting PV, 73°F PTM55007 psi-fpm 32,500
k (wear) factor PTM55010   50
Thermal
Coefficient of linear Thermal Expansion E-831(TMA) in/in/°F 2.70x10ˆ-5
Deflection Temperature 264 psi D648 °F 680
Tg-Glass Transition (amorphous) D3418 °F 613
Continuous Service Temperature in Air (Max.)   °F 580
Thermal Conductivity   BTU-in/(hr-ft²°F) 1.53
Electrical
Dielectric Strength, Short Term D149(2) Volts/mil 700
Surface Resistivity EOS/ESD S11.11 Ohm/square >10ˆ5
Dielectric Constant, 10ˆ6 Hz D150(2)   3.41
Dissipation Factor, 10ˆ6 Hz D150(2)   0.003
Chemical
Acids, Weak, 73°F/23°C, acetic acid, dilute hydrochloric or sulfuric Acceptable Service
Acids, Strong, 73°F/23°C, conc. hydrochloric or sulfuric Limited Service
Alkalies, Weak, 73°F/23°C, dilute ammonia or sodium hydroxide Limited Service
Alkalies, Strong, 73°F/23°C, conc. ammonia or sodium hydroxide Unacceptable
Hydrocarbons-Aromatic, 73°F/23°C, benzene, toluene Acceptable Service
Hydrocarbons-Aliphatic, 73°F/23°C, gasoline, hexane, grease Acceptable Service
Ketones, Esters, 73°F/23°C, acetone, methyl ethyl ketone Acceptable Service
Ethers, 73°F/23°C, diethyl ether, tetrahydrofuran Acceptable Service
Chlorinated Solvents, 73°F/23°C, methylene chloride, chloroform Acceptable Service
Alcohols, 73°F/23°C, methanol, ethanol, anti-freeze Acceptable Service
Inorganic Salt Solutions, 73°F/23°C, sodium chloride, potassium cyanate Acceptable Service
Continuous Sunlight, 73°F/23°C Limited Service
Miscellaneous   
Water Absorption Immersion, 24 hr D570 % 0.40
Water Absorption Immersion, 24 hr D570 % 0.40
Ionic Impurities - Na (Sodium) Total Digestion ppm 0.60
Ionic Impurities - K (Potassium) Total Digestion ppm 0.30
Ionic Impurities - Fe (Iron) Total Digestion ppm 0.80
Outgassing TML (Total Mass Loss) E595 % 0.80
CVCM (Collected Volatile Condensable Material E595 % 0.00
WVR (Water Vapor Regained) E595 % 0.30
Compliance
UL94     V-0


Duratron 150

Property Method Unit Value
Mechanical
Specific Gravity, 73°F D792   1.49
Tensile Strength, 73°F D638 psi 9,600
Tensile Modulus of Elasticity, 73°F D638 psi 650,000
Elongation, 73°F D638 % 1.5
Flexural Strength, 73°F D790 psi 13,000
Flexural Modulus, 73°F D790 psi 610,000
Compressive Strength, 10% Def., 73°F D695 psi 17,000
Compressive Modulus of Elasticity, 73°F D695 psi 390,000
Hardness, Rockwell, Scale as noted, 73°F D785   M110
Izod Impact (notched), 73°F D256 Type A ft-lb/in 0.5
Coefficient of Friction (Dry vs Steel) Dynamic PTM55007   0.27
Limiting PV, 73°F PTM55007 psi-fpm 41,500
k (wear) factor PTM55010   35
Thermal
Coefficient of linear Thermal Expansion E-831(TMA) in/in/°F 1.90x10ˆ-5
Deflection Temperature 264 psi D648 °F 599
Tg-Glass Transition (amorphous) D3418 °F 613
Continuous Service Temperature in Air (Max.)   °F 580
Thermal Conductivity   BTU-in/(hr-ft²°F) 3.74
Electrical
Surface Resistivity EOS/ESD S11.11 Ohm/square >10ˆ5
Chemical
Acids, Weak, 73°F/23°C, acetic acid, dilute hydrochloric or sulfuric Acceptable Service
Acids, Strong, 73°F/23°C, conc. hydrochloric or sulfuric Limited Service
Alkalies, Weak, 73°F/23°C, dilute ammonia or sodium hydroxide Limited Service
Alkalies, Strong, 73°F/23°C, conc. ammonia or sodium hydroxide Unacceptable
Hydrocarbons-Aromatic, 73°F/23°C, benzene, toluene Acceptable Service
Hydrocarbons-Aliphatic, 73°F/23°C, gasoline, hexane, grease Acceptable Service
Ketones, Esters, 73°F/23°C, acetone, methyl ethyl ketone Acceptable Service
Ethers, 73°F/23°C, diethyl ether, tetrahydrofuran Acceptable Service
Chlorinated Solvents, 73°F/23°C, methylene chloride, chloroform Acceptable Service
Alcohols, 73°F/23°C, methanol, ethanol, anti-freeze Acceptable Service
Inorganic Salt Solutions, 73°F/23°C, sodium chloride, potassium cyanate Acceptable Service
Continuous Sunlight, 73°F/23°C Limited Service
Miscellaneous   
Water Absorption Immersion, 24 hr D570 % 0.65
Compliance
UL94     V-0

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