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DURATRON®
Duratron
is a fully imidized thermoset polyimide. Full imidization and encapsulation
of graphite lubricants in wear grades make Duratron PI stronger than other
polyimides and provide excellent wear characteristics. In DSM's Tribological
Test Laboratories, Duratron 150 has consistently achieved much higher
limiting pressure/velocity levels and substantially lower wear rates than
any other product tested.
Duratron PI
Record-breaking
wear resistance to 575°F (300°C) Lowest wear rates and highest PV capability
Lowest wear to mating surfaces Higher hardness and 1/3 lower thermal expansion
than other polyimides Better chemical resistance than other polyimides
Unfilled grade offers high purity levels Duratron PI is synthesized differently
than competitive polyimides resulting in: Improved chemical resistance
Lower coefficient of thermal expansion Significantly better physical properties
Duratron
XP
Unreinforced
Duratron XP polyimide is produced from a high purity resin with very low
ionic impurities and outgassing rates. It is well suited for structural
and electrical applications where maintaining purity or electrical insulation
is critical.
Duratron
150
Duratron 150 polyimide contains 15% graphite lubricant. It offers the
best combination of physical properties and toughness among lubricated
polyimide grades.

Proven
Applications
- Critical
Service Bearings
A textile equipment manufacturer specifies only Duratron 150 polyimide
for applications in which bearing failure would be catastrophic. (Prior
assembly: Self-aligning rolling element bearings)
- Wand
Tips & Wafer Boat Handling Tools
The high temperature capability and purity of Duratron XP polyimide,
make it well suited for applications in the clean room. (Prior materials:
PPS, PEEK, Vespel* PI)
Duratron
XP
| Property |
Method |
Unit |
Value |
| Mechanical |
| Specific
Gravity, 73°F |
D792 |
|
1.40 |
| Tensile
Strength, 73°F |
D638 |
psi |
16,000 |
| Tensile
Modulus of Elasticity, 73°F |
D638 |
psi |
583,000 |
| Elongation,
73°F |
D638 |
% |
4.0 |
| Flexural
Strength, 73°F |
D790 |
psi |
20,000 |
| Flexural
Modulus, 73°F |
D790 |
psi |
600,000 |
| Compressive
Strength, 10% Def., 73°F |
D695 |
psi |
24,000 |
| Compressive
Modulus of Elasticity, 73°F |
D695 |
psi |
450,000 |
| Hardness,
Rockwell, Scale as noted, 73°F |
D785 |
|
M112 |
| Izod
Impact (notched), 73°F |
D256
Type A |
ft-lb/in |
1.4 |
| Coefficient
of Friction (Dry vs Steel) Dynamic |
PTM55007 |
|
0.23 |
| Limiting
PV, 73°F |
PTM55007 |
psi-fpm |
32,500 |
| k
(wear) factor |
PTM55010 |
|
50 |
| Thermal |
| Coefficient
of linear Thermal Expansion |
E-831(TMA) |
in/in/°F |
2.70x10ˆ-5 |
| Deflection
Temperature 264 psi |
D648 |
°F |
680 |
| Tg-Glass
Transition (amorphous) |
D3418 |
°F |
613 |
| Continuous
Service Temperature in Air (Max.) |
|
°F |
580 |
| Thermal
Conductivity |
|
BTU-in/(hr-ft²°F) |
1.53 |
| Electrical |
| Dielectric
Strength, Short Term |
D149(2) |
Volts/mil |
700 |
| Surface
Resistivity |
EOS/ESD
S11.11 |
Ohm/square |
>10ˆ5 |
| Dielectric
Constant, 10ˆ6 Hz |
D150(2) |
|
3.41 |
| Dissipation
Factor, 10ˆ6 Hz |
D150(2) |
|
0.003 |
| Chemical |
| Acids,
Weak, 73°F/23°C, acetic acid, dilute hydrochloric or sulfuric |
Acceptable
Service |
| Acids,
Strong, 73°F/23°C, conc. hydrochloric or sulfuric |
Limited
Service |
| Alkalies,
Weak, 73°F/23°C, dilute ammonia or sodium hydroxide |
Limited
Service |
| Alkalies,
Strong, 73°F/23°C, conc. ammonia or sodium hydroxide |
Unacceptable |
| Hydrocarbons-Aromatic,
73°F/23°C, benzene, toluene |
Acceptable
Service |
| Hydrocarbons-Aliphatic,
73°F/23°C, gasoline, hexane, grease |
Acceptable
Service |
| Ketones,
Esters, 73°F/23°C, acetone, methyl ethyl ketone |
Acceptable
Service |
| Ethers,
73°F/23°C, diethyl ether, tetrahydrofuran |
Acceptable
Service |
| Chlorinated
Solvents, 73°F/23°C, methylene chloride, chloroform |
Acceptable
Service |
| Alcohols,
73°F/23°C, methanol, ethanol, anti-freeze |
Acceptable
Service |
| Inorganic
Salt Solutions, 73°F/23°C, sodium chloride, potassium cyanate |
Acceptable
Service |
| Continuous
Sunlight, 73°F/23°C |
Limited
Service |
| Miscellaneous |
| Water
Absorption Immersion, 24 hr |
D570 |
% |
0.40 |
| Water
Absorption Immersion, 24 hr |
D570 |
% |
0.40 |
| Ionic
Impurities - Na (Sodium) |
Total
Digestion |
ppm |
0.60 |
| Ionic
Impurities - K (Potassium) |
Total
Digestion |
ppm |
0.30 |
| Ionic
Impurities - Fe (Iron) |
Total
Digestion |
ppm |
0.80 |
| Outgassing
TML (Total Mass Loss) |
E595 |
% |
0.80 |
| CVCM
(Collected Volatile Condensable Material |
E595 |
% |
0.00 |
| WVR
(Water Vapor Regained) |
E595 |
% |
0.30 |
| Compliance |
| UL94 |
|
|
V-0 |
Duratron
150
| Property |
Method |
Unit |
Value |
| Mechanical |
| Specific
Gravity, 73°F |
D792 |
|
1.49 |
| Tensile
Strength, 73°F |
D638 |
psi |
9,600 |
| Tensile
Modulus of Elasticity, 73°F |
D638 |
psi |
650,000 |
| Elongation,
73°F |
D638 |
% |
1.5 |
| Flexural
Strength, 73°F |
D790 |
psi |
13,000 |
| Flexural
Modulus, 73°F |
D790 |
psi |
610,000 |
| Compressive
Strength, 10% Def., 73°F |
D695 |
psi |
17,000 |
| Compressive
Modulus of Elasticity, 73°F |
D695 |
psi |
390,000 |
| Hardness,
Rockwell, Scale as noted, 73°F |
D785 |
|
M110 |
| Izod
Impact (notched), 73°F |
D256
Type A |
ft-lb/in |
0.5 |
| Coefficient
of Friction (Dry vs Steel) Dynamic |
PTM55007 |
|
0.27 |
| Limiting
PV, 73°F |
PTM55007 |
psi-fpm |
41,500 |
| k
(wear) factor |
PTM55010 |
|
35 |
| Thermal |
| Coefficient
of linear Thermal Expansion |
E-831(TMA) |
in/in/°F |
1.90x10ˆ-5 |
| Deflection
Temperature 264 psi |
D648 |
°F |
599 |
| Tg-Glass
Transition (amorphous) |
D3418 |
°F |
613 |
| Continuous
Service Temperature in Air (Max.) |
|
°F |
580 |
| Thermal
Conductivity |
|
BTU-in/(hr-ft²°F) |
3.74 |
| Electrical |
| Surface
Resistivity |
EOS/ESD
S11.11 |
Ohm/square |
>10ˆ5 |
| Chemical |
| Acids,
Weak, 73°F/23°C, acetic acid, dilute hydrochloric or sulfuric |
Acceptable
Service |
| Acids,
Strong, 73°F/23°C, conc. hydrochloric or sulfuric |
Limited
Service |
| Alkalies,
Weak, 73°F/23°C, dilute ammonia or sodium hydroxide |
Limited
Service |
| Alkalies,
Strong, 73°F/23°C, conc. ammonia or sodium hydroxide |
Unacceptable |
| Hydrocarbons-Aromatic,
73°F/23°C, benzene, toluene |
Acceptable
Service |
| Hydrocarbons-Aliphatic,
73°F/23°C, gasoline, hexane, grease |
Acceptable
Service |
| Ketones,
Esters, 73°F/23°C, acetone, methyl ethyl ketone |
Acceptable
Service |
| Ethers,
73°F/23°C, diethyl ether, tetrahydrofuran |
Acceptable
Service |
| Chlorinated
Solvents, 73°F/23°C, methylene chloride, chloroform |
Acceptable
Service |
| Alcohols,
73°F/23°C, methanol, ethanol, anti-freeze |
Acceptable
Service |
| Inorganic
Salt Solutions, 73°F/23°C, sodium chloride, potassium cyanate |
Acceptable
Service |
| Continuous
Sunlight, 73°F/23°C |
Limited
Service |
| Miscellaneous |
| Water
Absorption Immersion, 24 hr |
D570 |
% |
0.65 |
| Compliance |
| UL94 |
|
|
V-0 |
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