|
SEMITRON®
Static
Dissipative Products with Thermal Capabilities to 520ºF (270ºC)
Semitron
ESd is a family of static dissipative products designed for use where
electrical discharge in operation is a problem. They are commonly used
for sensitive electronic components including: integrated circuits, hard
disk drives and circuit boards. Semitron products are also an excellent
choice for material handling applications, and components in high speed
electronic printing and reproducing equipment.
Semitron
ESd products are inherently dissipative (see table below). They do not
rely on atmospheric phenomena to activate, nor are surface treatments
used to achieve dissipation. Static electricity is dissipated through
these products as readily as it is dissipated along the surface. All of
these products dissipate 5 KV in less than 2 seconds per Mil-B-8170C.
|
Static
Dissipation
(Surface Resistivity, ohms/square)
|
| Semitron®
ESd 225 |
1010
- 1012
|
| Semitron®
ESd 410C |
104
- 106
|
| Semitron®
ESd 500HR |
1010
- 1012
|
| Semitron®
ESd 520HR |
1010
- 1012
|
Semitron®
ESd 225 - Static Dissipative Acetal
Semitron®
ESd 225 is ideal for fixturing used in the manufacturing of hard disk
drives or for handling in-process silicon wafers.
- Surface
resistivity: 1010 - 1012 ohms/square
- Thermal
performance to 225ºF (107ºC)
- Broad
chemical resistance
- Good
wear resistance
Semitron®
ESd 410c - Static Dissipative PEI
Semitron®
ESd 410c is ideal for handling integrated circuits through the test
handler environment.
- Surface
resistivity: 104 - 106 ohms/square
- Thermal
performance to 410ºF (210ºC)
- Low
stress for tight tolerance machining
- High
strength and stiffness
Semitron®
ESd 500HR - Static Dissipative PTFE
Reinforced
with a proprietary synthetic mica, Semitron® ESd 500HR has all the benefits
of Teflon* with additional strength and dimensional stability. Semitron®
ESd 500HR should be considered wherever Teflon* PTFE is used. It is
ideal for applications where controlled bleed off of static charges
is critical.
- Surface
resistivity: 1010 - 1012 ohms/square
- Thermal
performance to 500ºF (260ºC)
- Thermally
insulative Very low coefficient of friction
Semitron®
ESd 520HR
Semitron®
ESd 520HR has an industry first combination of electrostatic dissipation
(ESd), high strength and heat resistance. This new ESd material is ideal
for making nests, sockets and contactors for test equipment and other
device handling components. The key features of 520HR are its unique
ability to resist dielectric breakdown at high voltages (>100V). Typical
carbon fiber enhanced products become irreversibly more conductive when
exposed to even moderate voltage.
Wafer
Combs
Wafer
combs made of Semitron® ESd 225 eliminate transfer equipment discharge
problems that cause millions of dollars in lost wafers every year. (Prior
materials: Nylon, Standard Acetal)
Handling
Trays
Trays
manufactured from Semitron® ESd 410c dissipate static charges reliably
and are dimensionally stable. (Prior materials: PPS, PEEK, Vespel* PI)
Inserts
Static
dissipative inserts machined from Semitron ESd 500HR plate reduce damage
to sensitive devices due to static discharge. (Prior material: Ceramic)
Semitron®
ESd 225
| Property |
Method |
Unit |
Value |
| Mechanical |
| Specific
Gravity, 73°F |
D792 |
|
1.33 |
| Tensile
Strength, 73°F |
D638 |
psi |
5,400 |
| Tensile
Modulus of Elasticity, 73°F |
D638 |
psi |
200,000 |
| Elongation,
73°F |
D638 |
% |
15.0 |
| Flexural
Strength, 73°F |
D790 |
psi |
7,300 |
| Flexural
Modulus, 73°F |
D790 |
psi |
220,000 |
| Shear
Strength, 73°F |
D732 |
psi |
6,000 |
| Compressive
Strength, 10% Def., 73°F |
D695 |
psi |
8,000 |
| Compressive
Modulus of Elasticity, 73°F |
D695 |
psi |
175,000 |
| Hardness,
Rockwell, Scale as noted, 73°F |
D785 |
|
M50
(R108) |
| Hardness,
Durometer, Shore D scale, 73°F |
D2240 |
|
D76 |
| Izod
Impact (notched), 73°F |
D256
Type A |
ft-lb/in |
1.5 |
| Coefficient
of Friction (Dry vs Steel) Dynamic |
PTM55007 |
|
0.29 |
| Limiting
PV, 73°F |
PTM55007 |
psi-fpm |
2,000 |
| k
(wear) factor |
PTM55010 |
|
30 |
| Thermal |
| Coefficient
of linear Thermal Expansion |
E-831(TMA) |
in/in/°F |
9.30x10ˆ-5 |
| Deflection
Temperature 264 psi |
D648 |
°F |
225 |
| Melting
Point (crystalline) peak |
D3418 |
°F |
320 |
| Continuous
Service Temperature in Air (Max.) |
|
°F |
180 |
| Electrical |
| Surface
Resistivity |
EOS/ESD
S11.11 |
Ohm/square |
>10ˆ9
- 10ˆ |
| Chemical |
| Acids,
Weak, 73°F/23°C, acetic acid, dilute hydrochloric or sulfuric |
Limited
Service |
| Acids,
Strong, 73°F/23°C, conc. hydrochloric or sulfuric |
Unacceptable |
| Alkalies,
Weak, 73°F/23°C, dilute ammonia or sodium hydroxide |
Acceptable
Service |
| Alkalies,
Strong, 73°F/23°C, conc. ammonia or sodium hydroxide |
Unacceptable |
| Hydrocarbons-Aromatic,
73°F/23°C, benzene, toluene |
Acceptable
Service |
| Hydrocarbons-Aliphatic,
73°F/23°C, gasoline, hexane, grease |
Acceptable
Service |
| Ketones,
Esters, 73°F/23°C, acetone, methyl ethyl ketone |
Acceptable
Service |
| Ethers,
73°F/23°C, diethyl ether, tetrahydrofuran |
Acceptable
Service |
| Chlorinated
Solvents, 73°F/23°C, methylene chloride, chloroform |
Limited
Service |
| Alcohols,
73°F/23°C, methanol, ethanol, anti-freeze |
Acceptable
Service |
| Inorganic
Salt Solutions, 73°F/23°C, sodium chloride, potassium cyanate |
Acceptable
Service |
| Continuous
Sunlight, 73°F/23°C |
Limited
Service |
| Miscellaneous |
| Water
Absorption Immersion, 24 hr |
D570 |
% |
2.00 |
| Water
Absorption Immersion, Sat. |
D570 |
% |
8.00 |
| Ionic
Impurities - Na (Sodium) |
Total
Digestion |
ppm |
14.00 |
| Ionic
Impurities - K (Potassium) |
Total
Digestion |
ppm |
28.00 |
| Ionic
Impurities - Fe (Iron) |
Total
Digestion |
ppm |
0.30 |
| Outgassing
TML (Total Mass Loss) |
E595 |
% |
1.00 |
| CVCM
(Collected Volatile Condensable Material) |
E595 |
% |
0.10 |
| WVR
(Water Vapor Regained) |
E595 |
% |
0.60 |
| Compliance |
| UL94 |
|
|
HB |
Semitron®
ESd 410C
| Property |
Method |
Unit |
Value |
| Mechanical |
| Specific
Gravity, 73°F |
D792 |
|
1.41 |
| Tensile
Strength, 73°F |
D638 |
psi |
9,000 |
| Tensile
Modulus of Elasticity, 73°F |
D638 |
psi |
850,000 |
| Elongation,
73°F |
D638 |
% |
2.0 |
| Flexural
Strength, 73°F |
D790 |
psi |
12,000 |
| Flexural
Modulus, 73°F |
D790 |
psi |
850,000 |
| Shear
Strength, 73°F |
D732 |
psi |
9,000 |
| Compressive
Strength, 10% Def., 73°F |
D695 |
psi |
19,500 |
| Compressive
Modulus of Elasticity, 73°F |
D695 |
psi |
600,000 |
| Hardness,
Rockwell, Scale as noted, 73°F |
D785 |
|
M115
(R125) |
| Hardness,
Durometer, Shore D scale, 73°F |
D2240 |
|
D85 |
| Izod
Impact (notched), 73°F |
D256
Type A |
ft-lb/in |
0.8 |
| Coefficient
of Friction (Dry vs Steel) Dynamic |
PTM55007 |
|
0.18 |
| Limiting
PV, 73°F |
PTM55007 |
psi-fpm |
12,000 |
| k
(wear) factor |
PTM55010 |
|
125 |
| Thermal |
| Coefficient
of linear Thermal Expansion |
E-831(TMA) |
in/in/°F |
1.80x10ˆ-5 |
| Deflection
Temperature 264 psi |
D648 |
°F |
410 |
| Melting
Point (crystalline) peak |
D3418 |
°F |
428 |
| Continuous
Service Temperature in Air (Max.) |
|
°F |
338 |
| Thermal
Conductivity |
|
BTU-in/(hr-ft²°F) |
2.45 |
| Electrical |
| Surface
Resistivity |
EOS/ESD
S11.11 |
Ohm/square |
10ˆ4
- 10ˆ |
| Dielectric
Constant, 10ˆ6 Hz |
D150(2) |
|
3.00 |
| Dissipation
Factor, 10ˆ6 Hz |
D150(2) |
|
0.001 |
| Chemical |
| Acids,
Weak, 73°F/23°C, acetic acid, dilute hydrochloric or sulfuric |
Acceptable
Service |
| Acids,
Strong, 73°F/23°C, conc. hydrochloric or sulfuric |
Limited
Service |
| Alkalies,
Weak, 73°F/23°C, dilute ammonia or sodium hydroxide |
Acceptable
Service |
| Alkalies,
Strong, 73°F/23°C, conc. ammonia or sodium hydroxide |
Acceptable
Service |
| Hydrocarbons-Aromatic,
73°F/23°C, benzene, toluene |
Acceptable
Service |
| Hydrocarbons-Aliphatic,
73°F/23°C, gasoline, hexane, grease |
Acceptable
Service |
| Ketones,
Esters, 73°F/23°C, acetone, methyl ethyl ketone |
Acceptable
Service |
| Ethers,
73°F/23°C, diethyl ether, tetrahydrofuran |
Acceptable
Service |
| Chlorinated
Solvents, 73°F/23°C, methylene chloride, chloroform |
Acceptable
Service |
| Alcohols,
73°F/23°C, methanol, ethanol, anti-freeze |
Acceptable
Service |
| Inorganic
Salt Solutions, 73°F/23°C, sodium chloride, potassium cyanate |
Acceptable
Service |
| Continuous
Sunlight, 73°F/23°C |
Limited
Service |
| Miscellaneous |
| Water
Absorption Immersion, 24 hr |
D570 |
% |
0.01 |
| Water
Absorption Immersion, Sat. |
D570 |
% |
0.03 |
| Ionic
Impurities - Na (Sodium) |
Total
Digestion |
ppm |
300.00 |
| Ionic
Impurities - K (Potassium) |
Total
Digestion |
ppm |
1.30 |
| Ionic
Impurities - Fe (Iron) |
Total
Digestion |
ppm |
15.30 |
| Outgassing
TML (Total Mass Loss) |
E595 |
% |
0.50 |
| CVCM
(Collected Volatile Condensable Material) |
E595 |
% |
0.00 |
| WVR
(Water Vapor Regained) |
E595 |
% |
0.20 |
| Compliance |
| UL94 |
|
|
V-0 |
Semitron®
ESd 500HR
| Property |
Method |
Unit |
Value |
| Mechanical |
| Specific
Gravity, 73°F |
D792 |
|
2.30 |
| Tensile
Strength, 73°F |
D638 |
psi |
1,500 |
| Tensile
Modulus of Elasticity, 73°F |
D638 |
psi |
250,000 |
| Elongation,
73°F |
D638 |
% |
50.0 |
| Flexural
Strength, 73°F |
D790 |
psi |
2,200 |
| Flexural
Modulus, 73°F |
D790 |
psi |
350,000 |
| Shear
Strength, 73°F |
D732 |
psi |
1,700 |
| Compressive
Strength, 10% Def., 73°F |
D695 |
psi |
3,800 |
| Compressive
Modulus of Elasticity, 73°F |
D695 |
psi |
225,000 |
| Hardness,
Rockwell, Scale as noted, 73°F |
D785 |
|
R50 |
| Hardness,
Durometer, Shore D scale, 73°F |
D2240 |
|
D65 |
| Izod
Impact (notched), 73°F |
D256
Type A |
ft-lb/in |
1.0 |
| Coefficient
of Friction (Dry vs Steel) Dynamic |
PTM55007 |
|
0.10 |
| Limiting
PV, 73°F |
PTM55007 |
psi-fpm |
6,000 |
| k
(wear) factor |
PTM55010 |
|
30 |
| Thermal |
| Coefficient
of linear Thermal Expansion |
E-831(TMA) |
in/in/°F |
5.70x10ˆ-5 |
| Deflection
Temperature 264 psi |
D648 |
°F |
210 |
| Melting
Point (crystalline) peak |
D3418 |
°F |
621 |
| Continuous
Service Temperature in Air (Max.) |
|
°F |
500 |
| Electrical |
| Surface
Resistivity |
EOS/ESD
S11.11 |
Ohm/square |
10ˆ10
- 10 |
| Chemical |
| Acids,
Weak, 73°F/23°C, acetic acid, dilute hydrochloric or sulfuric |
Acceptable
Service |
| Acids,
Strong, 73°F/23°C, conc. hydrochloric or sulfuric |
Acceptable
Service |
| Alkalies,
Weak, 73°F/23°C, dilute ammonia or sodium hydroxide |
Acceptable
Service |
| Alkalies,
Strong, 73°F/23°C, conc. ammonia or sodium hydroxide |
Acceptable
Service |
| Hydrocarbons-Aromatic,
73°F/23°C, benzene, toluene |
Acceptable
Service |
| Hydrocarbons-Aliphatic,
73°F/23°C, gasoline, hexane, grease |
Acceptable
Service |
| Ketones,
Esters, 73°F/23°C, acetone, methyl ethyl ketone |
Acceptable
Service |
| Ethers,
73°F/23°C, diethyl ether, tetrahydrofuran |
Acceptable
Service |
| Chlorinated
Solvents, 73°F/23°C, methylene chloride, chloroform |
Acceptable
Service |
| Alcohols,
73°F/23°C, methanol, ethanol, anti-freeze |
Acceptable
Service |
| Inorganic
Salt Solutions, 73°F/23°C, sodium chloride, potassium cyanate |
Acceptable
Service |
| Continuous
Sunlight, 73°F/23°C |
Acceptable
Service |
| Miscellaneous |
| Water
Absorption Immersion, 24 hr |
D570 |
% |
0.03 |
| Water
Absorption Immersion, Sat. |
D570 |
% |
2.00 |
| Ionic
Impurities - Na (Sodium) |
Total
Digestion |
ppm |
22.00 |
| Ionic
Impurities - K (Potassium) |
Total
Digestion |
ppm |
1,276.00 |
| Ionic
Impurities - Fe (Iron) |
Total
Digestion |
ppm |
44.00 |
| Outgassing
TML (Total Mass Loss) |
E595 |
% |
0.00 |
| CVCM
(Collected Volatile Condensable Material) |
E595 |
% |
0.00 |
| WVR
(Water Vapor Regained) |
E595 |
% |
0.00 |
| Compliance |
| UL94 |
|
|
V-0 |
Semitron®
ESd 520HR
| Property |
Method |
Unit |
Value |
| Mechanical |
| Specific
Gravity, 73°F |
D792 |
|
1.58 |
| Tensile
Strength, 73°F |
D638 |
psi |
12,000 |
| Tensile
Modulus of Elasticity, 73°F |
D638 |
psi |
800,000 |
| Elongation,
73°F |
D638 |
% |
3.0 |
| Flexural
Strength, 73°F |
D790 |
psi |
20,000 |
| Flexural
Modulus, 73°F |
D790 |
psi |
850,000 |
| Shear
Strength, 73°F |
D732 |
psi |
12,600 |
| Compressive
Strength, 10% Def., 73°F |
D695 |
psi |
30,000 |
| Compressive
Modulus of Elasticity, 73°F |
D695 |
psi |
600,000 |
| Hardness,
Rockwell, Scale as noted, 73°F |
D785 |
|
M108 |
| Izod
Impact (notched), 73°F |
D256
Type A |
ft-lb/in |
0.8 |
| Coefficient
of Friction (Dry vs Steel) Dynamic |
PTM55007 |
|
0.24 |
| Limiting
PV, 73°F |
PTM55007 |
psi-fpm |
27,000 |
| k
(wear) factor |
PTM55010 |
|
300 |
| Thermal |
| Coefficient
of linear Thermal Expansion |
E-831(TMA) |
in/in/°F |
1.50x10ˆ-5 |
| Deflection
Temperature 264 psi |
D648 |
°F |
520 |
| Tg-Glass
Transition (amorphous) |
D3418 |
°F |
527 |
| Continuous
Service Temperature in Air (Max.) |
|
°F |
500 |
| Thermal
Conductivity |
|
BTU-in/(hr-ft²°F) |
2.48 |
| Electrical |
| Surface
Resistivity |
EOS/ESD
S11.11 |
Ohm/square |
10ˆ10
- 10 |
| Dielectric
Constant, 10ˆ6 Hz |
D150(2) |
|
5.76 |
| Dissipation
Factor, 10ˆ6 Hz |
D150(2) |
|
1.820 |
| Chemical |
| Acids,
Weak, 73°F/23°C, acetic acid, dilute hydrochloric or sulfuric |
Acceptable
Service |
| Acids,
Strong, 73°F/23°C, conc. hydrochloric or sulfuric |
Limited
Service |
| Alkalies,
Weak, 73°F/23°C, dilute ammonia or sodium hydroxide |
Limited
Service |
| Alkalies,
Strong, 73°F/23°C, conc. ammonia or sodium hydroxide |
Unacceptable |
| Hydrocarbons-Aromatic,
73°F/23°C, benzene, toluene |
Acceptable
Service |
| Hydrocarbons-Aliphatic,
73°F/23°C, gasoline, hexane, grease |
Acceptable
Service |
| Ketones,
Esters, 73°F/23°C, acetone, methyl ethyl ketone |
Acceptable
Service |
| Ethers,
73°F/23°C, diethyl ether, tetrahydrofuran |
Acceptable
Service |
| Chlorinated
Solvents, 73°F/23°C, methylene chloride, chloroform |
Acceptable
Service |
| Alcohols,
73°F/23°C, methanol, ethanol, anti-freeze |
Acceptable
Service |
| Inorganic
Salt Solutions, 73°F/23°C, sodium chloride, potassium cyanate |
Acceptable
Service |
| Continuous
Sunlight, 73°F/23°C |
Limited
Service |
| Miscellaneous |
| Water
Absorption Immersion, 24 hr |
D570 |
% |
0.60 |
| Water
Absorption Immersion, Sat. |
D570 |
% |
4.60 |
| Ionic
Impurities - Na (Sodium) |
Total
Digestion |
ppm |
1,900.00 |
| Ionic
Impurities - K (Potassium) |
Total
Digestion |
ppm |
45.00 |
| Ionic
Impurities - Fe (Iron) |
Total
Digestion |
ppm |
250.00 |
| Outgassing
TML (Total Mass Loss) |
E595 |
% |
1.40 |
| CVCM
(Collected Volatile Condensable Material) |
E595 |
% |
0.00 |
| WVR
(Water Vapor Regained) |
E595 |
% |
0.50 |
| Compliance |
| UL94 |
|
|
V-0 |
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