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SEMITRON® 

Static Dissipative Products with Thermal Capabilities to 520ºF (270ºC)

Semitron ESd is a family of static dissipative products designed for use where electrical discharge in operation is a problem. They are commonly used for sensitive electronic components including: integrated circuits, hard disk drives and circuit boards. Semitron products are also an excellent choice for material handling applications, and components in high speed electronic printing and reproducing equipment.

Semitron ESd products are inherently dissipative (see table below). They do not rely on atmospheric phenomena to activate, nor are surface treatments used to achieve dissipation. Static electricity is dissipated through these products as readily as it is dissipated along the surface. All of these products dissipate 5 KV in less than 2 seconds per Mil-B-8170C.

Static Dissipation
(Surface Resistivity, ohms/square)
Semitron® ESd 225
1010 - 1012
Semitron® ESd 410C
104 - 106
Semitron® ESd 500HR
1010 - 1012
Semitron® ESd 520HR
1010 - 1012


Semitron® ESd 225 - Static Dissipative Acetal

Semitron® ESd 225 is ideal for fixturing used in the manufacturing of hard disk drives or for handling in-process silicon wafers.

  • Surface resistivity: 1010 - 1012 ohms/square
  • Thermal performance to 225ºF (107ºC)
  • Broad chemical resistance
  • Good wear resistance

Semitron® ESd 410c - Static Dissipative PEI

Semitron® ESd 410c is ideal for handling integrated circuits through the test handler environment.

  • Surface resistivity: 104 - 106 ohms/square
  • Thermal performance to 410ºF (210ºC)
  • Low stress for tight tolerance machining
  • High strength and stiffness

Semitron® ESd 500HR - Static Dissipative PTFE

Reinforced with a proprietary synthetic mica, Semitron® ESd 500HR has all the benefits of Teflon* with additional strength and dimensional stability. Semitron® ESd 500HR should be considered wherever Teflon* PTFE is used. It is ideal for applications where controlled bleed off of static charges is critical.

  • Surface resistivity: 1010 - 1012 ohms/square
  • Thermal performance to 500ºF (260ºC)
  • Thermally insulative Very low coefficient of friction

Semitron® ESd 520HR

Semitron® ESd 520HR has an industry first combination of electrostatic dissipation (ESd), high strength and heat resistance. This new ESd material is ideal for making nests, sockets and contactors for test equipment and other device handling components. The key features of 520HR are its unique ability to resist dielectric breakdown at high voltages (>100V). Typical carbon fiber enhanced products become irreversibly more conductive when exposed to even moderate voltage.


Wafer Combs

Wafer combs made of Semitron® ESd 225 eliminate transfer equipment discharge problems that cause millions of dollars in lost wafers every year. (Prior materials: Nylon, Standard Acetal)

Handling Trays

Trays manufactured from Semitron® ESd 410c dissipate static charges reliably and are dimensionally stable. (Prior materials: PPS, PEEK, Vespel* PI)

Inserts

Static dissipative inserts machined from Semitron ESd 500HR plate reduce damage to sensitive devices due to static discharge. (Prior material: Ceramic)


Semitron® ESd 225
Property Method Unit Value
Mechanical
Specific Gravity, 73°F D792   1.33
Tensile Strength, 73°F D638 psi 5,400
Tensile Modulus of Elasticity, 73°F D638 psi 200,000
Elongation, 73°F D638 % 15.0
Flexural Strength, 73°F D790 psi 7,300
Flexural Modulus, 73°F D790 psi 220,000
Shear Strength, 73°F D732 psi 6,000
Compressive Strength, 10% Def., 73°F D695 psi 8,000
Compressive Modulus of Elasticity, 73°F D695 psi 175,000
Hardness, Rockwell, Scale as noted, 73°F D785   M50 (R108)
Hardness, Durometer, Shore D scale, 73°F D2240   D76
Izod Impact (notched), 73°F D256 Type A ft-lb/in 1.5
Coefficient of Friction (Dry vs Steel) Dynamic PTM55007   0.29
Limiting PV, 73°F PTM55007 psi-fpm 2,000
k (wear) factor PTM55010   30
Thermal
Coefficient of linear Thermal Expansion E-831(TMA) in/in/°F 9.30x10ˆ-5
Deflection Temperature 264 psi D648 °F 225
Melting Point (crystalline) peak D3418 °F 320
Continuous Service Temperature in Air (Max.)   °F 180
Electrical
Surface Resistivity EOS/ESD S11.11 Ohm/square >10ˆ9 - 10ˆ
Chemical
Acids, Weak, 73°F/23°C, acetic acid, dilute hydrochloric or sulfuric Limited Service
Acids, Strong, 73°F/23°C, conc. hydrochloric or sulfuric Unacceptable
Alkalies, Weak, 73°F/23°C, dilute ammonia or sodium hydroxide Acceptable Service
Alkalies, Strong, 73°F/23°C, conc. ammonia or sodium hydroxide Unacceptable
Hydrocarbons-Aromatic, 73°F/23°C, benzene, toluene Acceptable Service
Hydrocarbons-Aliphatic, 73°F/23°C, gasoline, hexane, grease Acceptable Service
Ketones, Esters, 73°F/23°C, acetone, methyl ethyl ketone Acceptable Service
Ethers, 73°F/23°C, diethyl ether, tetrahydrofuran Acceptable Service
Chlorinated Solvents, 73°F/23°C, methylene chloride, chloroform Limited Service
Alcohols, 73°F/23°C, methanol, ethanol, anti-freeze Acceptable Service
Inorganic Salt Solutions, 73°F/23°C, sodium chloride, potassium cyanate Acceptable Service
Continuous Sunlight, 73°F/23°C Limited Service
Miscellaneous   
Water Absorption Immersion, 24 hr D570 % 2.00
Water Absorption Immersion, Sat. D570 % 8.00
Ionic Impurities - Na (Sodium) Total Digestion ppm 14.00
Ionic Impurities - K (Potassium) Total Digestion ppm 28.00
Ionic Impurities - Fe (Iron) Total Digestion ppm 0.30
Outgassing TML (Total Mass Loss) E595 % 1.00
CVCM (Collected Volatile Condensable Material) E595 % 0.10
WVR (Water Vapor Regained) E595 % 0.60
Compliance
UL94     HB

Semitron® ESd 410C

Property Method Unit Value
Mechanical
Specific Gravity, 73°F D792   1.41
Tensile Strength, 73°F D638 psi 9,000
Tensile Modulus of Elasticity, 73°F D638 psi 850,000
Elongation, 73°F D638 % 2.0
Flexural Strength, 73°F D790 psi 12,000
Flexural Modulus, 73°F D790 psi 850,000
Shear Strength, 73°F D732 psi 9,000
Compressive Strength, 10% Def., 73°F D695 psi 19,500
Compressive Modulus of Elasticity, 73°F D695 psi 600,000
Hardness, Rockwell, Scale as noted, 73°F D785   M115 (R125)
Hardness, Durometer, Shore D scale, 73°F D2240   D85
Izod Impact (notched), 73°F D256 Type A ft-lb/in 0.8
Coefficient of Friction (Dry vs Steel) Dynamic PTM55007   0.18
Limiting PV, 73°F PTM55007 psi-fpm 12,000
k (wear) factor PTM55010   125
Thermal
Coefficient of linear Thermal Expansion E-831(TMA) in/in/°F 1.80x10ˆ-5
Deflection Temperature 264 psi D648 °F 410
Melting Point (crystalline) peak D3418 °F 428
Continuous Service Temperature in Air (Max.)   °F 338
Thermal Conductivity   BTU-in/(hr-ft²°F) 2.45
Electrical
Surface Resistivity EOS/ESD S11.11 Ohm/square 10ˆ4 - 10ˆ
Dielectric Constant, 10ˆ6 Hz D150(2)   3.00
Dissipation Factor, 10ˆ6 Hz D150(2)   0.001
Chemical
Acids, Weak, 73°F/23°C, acetic acid, dilute hydrochloric or sulfuric Acceptable Service
Acids, Strong, 73°F/23°C, conc. hydrochloric or sulfuric Limited Service
Alkalies, Weak, 73°F/23°C, dilute ammonia or sodium hydroxide Acceptable Service
Alkalies, Strong, 73°F/23°C, conc. ammonia or sodium hydroxide Acceptable Service
Hydrocarbons-Aromatic, 73°F/23°C, benzene, toluene Acceptable Service
Hydrocarbons-Aliphatic, 73°F/23°C, gasoline, hexane, grease Acceptable Service
Ketones, Esters, 73°F/23°C, acetone, methyl ethyl ketone Acceptable Service
Ethers, 73°F/23°C, diethyl ether, tetrahydrofuran Acceptable Service
Chlorinated Solvents, 73°F/23°C, methylene chloride, chloroform Acceptable Service
Alcohols, 73°F/23°C, methanol, ethanol, anti-freeze Acceptable Service
Inorganic Salt Solutions, 73°F/23°C, sodium chloride, potassium cyanate Acceptable Service
Continuous Sunlight, 73°F/23°C Limited Service
Miscellaneous   
Water Absorption Immersion, 24 hr D570 % 0.01
Water Absorption Immersion, Sat. D570 % 0.03
Ionic Impurities - Na (Sodium) Total Digestion ppm 300.00
Ionic Impurities - K (Potassium) Total Digestion ppm 1.30
Ionic Impurities - Fe (Iron) Total Digestion ppm 15.30
Outgassing TML (Total Mass Loss) E595 % 0.50
CVCM (Collected Volatile Condensable Material) E595 % 0.00
WVR (Water Vapor Regained) E595 % 0.20
Compliance
UL94     V-0

Semitron® ESd 500HR

Property Method Unit Value
Mechanical
Specific Gravity, 73°F D792   2.30
Tensile Strength, 73°F D638 psi 1,500
Tensile Modulus of Elasticity, 73°F D638 psi 250,000
Elongation, 73°F D638 % 50.0
Flexural Strength, 73°F D790 psi 2,200
Flexural Modulus, 73°F D790 psi 350,000
Shear Strength, 73°F D732 psi 1,700
Compressive Strength, 10% Def., 73°F D695 psi 3,800
Compressive Modulus of Elasticity, 73°F D695 psi 225,000
Hardness, Rockwell, Scale as noted, 73°F D785   R50
Hardness, Durometer, Shore D scale, 73°F D2240   D65
Izod Impact (notched), 73°F D256 Type A ft-lb/in 1.0
Coefficient of Friction (Dry vs Steel) Dynamic PTM55007   0.10
Limiting PV, 73°F PTM55007 psi-fpm 6,000
k (wear) factor PTM55010   30
Thermal
Coefficient of linear Thermal Expansion E-831(TMA) in/in/°F 5.70x10ˆ-5
Deflection Temperature 264 psi D648 °F 210
Melting Point (crystalline) peak D3418 °F 621
Continuous Service Temperature in Air (Max.)   °F 500
Electrical
Surface Resistivity EOS/ESD S11.11 Ohm/square 10ˆ10 - 10
Chemical
Acids, Weak, 73°F/23°C, acetic acid, dilute hydrochloric or sulfuric Acceptable Service
Acids, Strong, 73°F/23°C, conc. hydrochloric or sulfuric Acceptable Service
Alkalies, Weak, 73°F/23°C, dilute ammonia or sodium hydroxide Acceptable Service
Alkalies, Strong, 73°F/23°C, conc. ammonia or sodium hydroxide Acceptable Service
Hydrocarbons-Aromatic, 73°F/23°C, benzene, toluene Acceptable Service
Hydrocarbons-Aliphatic, 73°F/23°C, gasoline, hexane, grease Acceptable Service
Ketones, Esters, 73°F/23°C, acetone, methyl ethyl ketone Acceptable Service
Ethers, 73°F/23°C, diethyl ether, tetrahydrofuran Acceptable Service
Chlorinated Solvents, 73°F/23°C, methylene chloride, chloroform Acceptable Service
Alcohols, 73°F/23°C, methanol, ethanol, anti-freeze Acceptable Service
Inorganic Salt Solutions, 73°F/23°C, sodium chloride, potassium cyanate Acceptable Service
Continuous Sunlight, 73°F/23°C Acceptable Service
Miscellaneous   
Water Absorption Immersion, 24 hr D570 % 0.03
Water Absorption Immersion, Sat. D570 % 2.00
Ionic Impurities - Na (Sodium) Total Digestion ppm 22.00
Ionic Impurities - K (Potassium) Total Digestion ppm 1,276.00
Ionic Impurities - Fe (Iron) Total Digestion ppm 44.00
Outgassing TML (Total Mass Loss) E595 % 0.00
CVCM (Collected Volatile Condensable Material) E595 % 0.00
WVR (Water Vapor Regained) E595 % 0.00
Compliance
UL94     V-0

Semitron® ESd 520HR

Property Method Unit Value
Mechanical
Specific Gravity, 73°F D792   1.58
Tensile Strength, 73°F D638 psi 12,000
Tensile Modulus of Elasticity, 73°F D638 psi 800,000
Elongation, 73°F D638 % 3.0
Flexural Strength, 73°F D790 psi 20,000
Flexural Modulus, 73°F D790 psi 850,000
Shear Strength, 73°F D732 psi 12,600
Compressive Strength, 10% Def., 73°F D695 psi 30,000
Compressive Modulus of Elasticity, 73°F D695 psi 600,000
Hardness, Rockwell, Scale as noted, 73°F D785   M108
Izod Impact (notched), 73°F D256 Type A ft-lb/in 0.8
Coefficient of Friction (Dry vs Steel) Dynamic PTM55007   0.24
Limiting PV, 73°F PTM55007 psi-fpm 27,000
k (wear) factor PTM55010   300
Thermal
Coefficient of linear Thermal Expansion E-831(TMA) in/in/°F 1.50x10ˆ-5
Deflection Temperature 264 psi D648 °F 520
Tg-Glass Transition (amorphous) D3418 °F 527
Continuous Service Temperature in Air (Max.)   °F 500
Thermal Conductivity   BTU-in/(hr-ft²°F) 2.48
Electrical
Surface Resistivity EOS/ESD S11.11 Ohm/square 10ˆ10 - 10
Dielectric Constant, 10ˆ6 Hz D150(2)   5.76
Dissipation Factor, 10ˆ6 Hz D150(2)   1.820
Chemical
Acids, Weak, 73°F/23°C, acetic acid, dilute hydrochloric or sulfuric Acceptable Service
Acids, Strong, 73°F/23°C, conc. hydrochloric or sulfuric Limited Service
Alkalies, Weak, 73°F/23°C, dilute ammonia or sodium hydroxide Limited Service
Alkalies, Strong, 73°F/23°C, conc. ammonia or sodium hydroxide Unacceptable
Hydrocarbons-Aromatic, 73°F/23°C, benzene, toluene Acceptable Service
Hydrocarbons-Aliphatic, 73°F/23°C, gasoline, hexane, grease Acceptable Service
Ketones, Esters, 73°F/23°C, acetone, methyl ethyl ketone Acceptable Service
Ethers, 73°F/23°C, diethyl ether, tetrahydrofuran Acceptable Service
Chlorinated Solvents, 73°F/23°C, methylene chloride, chloroform Acceptable Service
Alcohols, 73°F/23°C, methanol, ethanol, anti-freeze Acceptable Service
Inorganic Salt Solutions, 73°F/23°C, sodium chloride, potassium cyanate Acceptable Service
Continuous Sunlight, 73°F/23°C Limited Service
Miscellaneous   
Water Absorption Immersion, 24 hr D570 % 0.60
Water Absorption Immersion, Sat. D570 % 4.60
Ionic Impurities - Na (Sodium) Total Digestion ppm 1,900.00
Ionic Impurities - K (Potassium) Total Digestion ppm 45.00
Ionic Impurities - Fe (Iron) Total Digestion ppm 250.00
Outgassing TML (Total Mass Loss) E595 % 1.40
CVCM (Collected Volatile Condensable Material) E595 % 0.00
WVR (Water Vapor Regained) E595 % 0.50
Compliance
UL94     V-0

 

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